Explore Customer Success Stories

We’re proud of the results we’ve achieved for our customers in productivity, maintenance, and safety.

Browse our case studies to get inspired by what we could accomplish together.

Digital

Eliminate Crusher Events with GET Trakka™

A reliable solution for GET monitoring that has increased productivity and eliminated operational down time from crusher events.

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Digital
Titan 3330 Payload Management System_Titan 3330™ Optimizes an Autonomous Iron Ore Fleet

Titan 3330™ Optimizes an Autonomous Iron Ore Fleet

Titan 3330™ improved loading performance by increasing operator engagement.

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Underground
Image of SNRG on a LHD loader

SNRG Delivers Increased Wear Performance

SNRG direct OEM replacement underground GET system proves superior for wear rate, productivity, and maintenance.

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Dragline
Dragline with Heavy-Duty Dump Blocks

32 Million BCM Dump Block Campaign Life

Heavy-duty dump blocks increase rope life by 33%, saving approximately 300 man-hours each year.

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Lips
Stingray lip and updated bucket design increase productivity EX8000

Maximizing EX8000 Payloads and Reducing Energy

An industry first bucket and lip combo for EX8000 backhoe excavators.

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Underground
SNRG Underground LHD Lip

Reduced Total Cost of Ownership (TCO)

The SNRG™ direct OEM replacement underground edge system proves the superior GET system for price, wear rate and maintenance.

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Lips
Wearpact LHD lip

Reduced Clean-up Time & Cleaner ROM Pad

The safe, consistent edged Wearpact™ for surface system cleans ROM pads, protecting fitters along with truck tyres.

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Underground
Wearpact LHD lip

Reduced Down time and Improved Shroud Life with Wearpact

Wearpact™ improves bucket life, reduces down time and ultimately improves productivity.

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Underground
Wearpact LHD lip

Improved Shroud Life and Reduced Down time

Wearpact™ is proven by a Western Australia customer to be the next generation GET for LHD's with superior wear rates and eliminated GET failure.

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GET
Case Study - RA vs SP Boxpoint Case Study - Hunter Valley1

Super Penetrator Boxpoints

The new boxpoints reduced truck fill time by an average of up to 7 seconds.​

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Lips
CR Stingray Lip in the Hunter Valley

CR Stingray Lip in the Hunter Valley

Stingray increased payload by 6%.

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Lips
Increases Productivity & Payload

Stingray Increases Ultra Class Excavator Payloads

Payloads increased by 10%, exceeding production targets.

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Lips
Stingray Maintenance Benefits in Chile

Stingray Maintenance Benefits in Chile

No cast lip weld maintenance events.

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Lips
Stingray Moorlarben

Stingray Yancoal Moorlarben

Increased excavator productivity, fill factor, and wear life.

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Dragline

Hurricane Bucket Productivity Records

Hurricane dragline bucket results in 14.5% productivity increase.

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GET
FX Boxpoints South Africa

FX Boxpoint Teeth

GET is sharp and still digging after 1.5 million cubic meters.

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GET
Rock Abrasion Boxpoints

Rock Abrasion Boxpoints

The new RA boxpoints increased wear life by 50% compared to existing GET.

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GET
Extra Heavy Dig Conditions Tooth 1

Extra Heavy Dig Conditions Tooth

The new tooth saw an increase of over 100% in wear life to 500+ hours.

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GET
GET DIFOT

Maintaining a DIFOT of 95%+

CR delivered on a consistent DIFOT of 98%.

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GET
XHD GET

Extra Heavy Duty GET Package

Increased overall wear life, including 63% increased lip shroud wear life.

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Wear

Domite® Wear Liners Reduce Maintenance

Domite Wear liners lasted 12 million tonnes.

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Wear
DOMITE® ROCKBOX Liners

Domite® Rockbox vs NiHard/Q+T

Domite rockbox liners lasted 3 million tonnes.

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Wear
Case Study - DOMITE® WEAR LINERS1

Domite® Wear Liners Save 10 Days of Down time

A major iron ore miner eliminated 5 out of 6 confined spaces events per chute.

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Wear

Domite® vs Carbide Overlay

Plant down time for rotary breaker reduced to 5 days per year.

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Lips
RazerEdge - N2000 Cast Lip Boosts Productivity

Stingray Cast Lip Boosts Productivity

The site achieved a 27% increase in hourly production.

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Lips
RazerEdge - N2113 Case Study

RazerEdge Cast Lip Nevada Silver Mine

Immediate productivity increase of 9% plus no lip-based maintenance down time.

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Lips
Superior Cast Lip and GET Performance - Kazahstan

RazerEdge Cast Lip Digging in Kazakhstan Copper Mine

After more than 18 months digging, there have been no major repairs required on the cast lip.

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Lips
DecaEdge No Downtime

No Down time Due to Lip Maintenance

The site was able to completely remove maintenance down time.

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Lips
DecaEdge cast lip for wheel loaders

DecaEdge Reduces Maintenance

No maintenance down time after a year of operation in high abrasion, high impact iron ore.

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Lips
DecaEdge WA Iron Ore

DecaEdge Performs in WA Iron Ore

More than 7,000 operating hours with zero maintenance events or costs.

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Lips
DecaEdge on wheel loader

DecaEdge Delivers Maintenance and Safety Benefits

17,364 hours with zero maintenance or down time recorded.

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Digital
Liebherr Hydraulic Excavator

Titan 3330™ Minimizes Overloads

Average truck payload increased by 3 tonnes while overloaded trucks decreased by 1%.

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Digital
Titan Machine Attachment Duty Liebherr

Titan 3330™ Monitors Machine Attachment Duty

Titan 3330 reduced machine duty factor by 15%.

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Digital
Titan 3330 on hydraulic excavator

Increasing Hydraulic Excavator Productivity

Titan 3330™ increased productivity and improved pass matching with reduced overloads.

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Digital
Titan 3330 on a wheel loader in WA

Titan 3330™ Increases Production in WA Iron Ore Mine

Operators increased average truck payload while decreasing truck overloads – maximizing productivity.

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Digital
Thunderbird Mining Drilling Optimization

Thunderbird 1110 StrataSense Optimizes Drilling

With actionable data on rock hardness, the miner was able to optimize drilling and improve planning.

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Digital
Backhoe view from the cab

Maximizing Production of a Hitachi EX5600

Titan 3330 delivered a 26% increase in Instantaneous Productivity.

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Underground
Wearpact lip on LHD bucket

Wearpact Almost Doubles Wear Life of LHD

A Chilean copper & iron mine saved seven bucket changeovers with Wearpact.

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Digital
GET Trakka Stops Costly Crusher Events

GET Trakka Stops Costly Crusher Events

GET Trakka provides the ultimate solution to detecting broken and lost GET in real-time.

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Digital
Titan 3330™ Pass Matching Case Study

Titan 3330™ Pass Matching

After operator training, operational productivity increased 19.5%.

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Digital
Titan 3330™ Reduces Truck Underloads

Titan 3330™ Reduces Truck Underloads

Titan 3330 delivers a 23% reduction in truck underloads.

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Dragline
Hurricane dragline bucket

Maximizing Dragline Payloads

Hurricane dragline bucket results in 11% lift in average bucket payload.

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Dragline
New plasticated dump block for dragline

Evolved Dump Blocks

New dump blocks improve rope life by 30%.

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Dragline
Dragline bucket in the Bowne Basin

Hurricane™ 131+ BCM Record

The first Hurricane has now exceeded a staggering 131 million Bank Cubic Meters of digging.​

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Dragline
Dragline trunnions

Trunnion Link Solution Extends Chain Life

The newly designed trunnion link resulted in minimal caprail and chain rail wear on the lower links.

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